Some settings require a precise super-flat flooring finish to ensure safety and efficiency. We are able to meet these standards with a range of specialist industrial super-flat flooring options that are laid to tolerances way beyond SR1.
These floorings are typically comprised of industrial-strength screeds with a resin finish.
Super-flat industrial floorings are popular in very narrow aisle (VNA) warehouse settings in which superior evenness is essential. The specification is typically used in conjunction with Laser Guided Vehicles, Unmanned Fork Lifts, Air Pallets and in tall storage facilities.
Our TV Studio and Broadcasting Industrial Floor is a further example of Super-Flat flooring. These are laid to tolerances way beyond SR1 in order to facilitate multi-camera use.
Industrial super-flat flooring is a specialist field requiring expert installation. Our Elgood TV Studio and Broadcasting Industrial Flooring is manufactured and installed entirely by Elgood Industrial Flooring Ltd.
Benefits
- Precision Flatness – Achieves tolerances of ≤ 1 mm over 2 m for forklifts, automated vehicles and high-load racking systems.
- Enhanced Safety – Virtually eliminates trip hazards and wheel wobble, improving operator comfort and equipment lifespan.
- Seamless & Durable – Monolithic finish resists impact, abrasion and chemical exposure in demanding industrial settings.
- Optimised Automation – Ideal substrate for AGVs, LGVs and robotics that require ultra-flat, repeatable surfaces.
- Fast-Track Installation – Rapid-dry, self-levelling mortars minimise downtime and get you back to full operation quickly.
Technical Specs
- Screed Type: Self-levelling, high-strength cementitious mortar
- Flatness Tolerance: ≤ 1 mm F ≤ 2 m (FEPA T L1 standard)
- Thickness: 3 mm – 12 mm nominal overlay
- Compressive Strength: ≥ 60 N/mm² at 28 days
- Flexural Strength: ≥ 8 N/mm² at 28 days
- Drying Time: Light traffic in 12 hours; full load in 48 hours
- Thermal Stability: –20 °C to +60 °C
Applications
- Automated storage & retrieval systems
- Logistics hubs and distribution centres
- Cleanrooms and precision manufacturing
- Aircraft hangars and maintenance bays
- High-bay racking installations
- Data centre raised floors
FAQs
We conduct laser profiling surveys to document F ≤ 2 m tolerances, supplying a full flatness report on completion.
Yes—after the screed fully cures we can apply epoxy, PU or vinyl coatings without compromising flatness.
We diamond-grind and repair cracks to ensure a level, stable substrate before applying the self-levelling mortar.
Our rapid-dry mortars allow light traffic in as little as 12 hours and full operational loads within 48 hours.
